Diesel’s main contenders: Natural gas series, Part 3

John G. Smith | August 28, 2012
Freightliner announced that its Cascadia 113-inch BBC daycab soon will be available with natural gas technology using the Cummins ISX 12 G engine.

Natural gas holds the most promise for heavy-duty applications, but other alternative fuels are finding trucking niches:

Natural gas

Natural gas certainly supports fleets that want to embrace domestic energy sources. President Obama recently described the United States as the “Saudi Arabia” of natural gas. Available supplies also are expanding because of hydraulic fracturing techniques that are tapping into once-ignored pockets of the fuel trapped in layers of shale.

Shell is predicting that LNG and diesel are going to be the fuels of choice for commercial vehicles as far into the future as 2050. “It’s abundant, affordable and [environmentally] acceptable,” says James Burns, general manager of Shell’s LNG transportation network in the Americas.

Shell recently announced plans to sell LNG through TravelCenters of America facilities. The proposed plans include constructing more than 200 LNG fuel lanes at about 100 TA sites and Petro Stopping Centers. If a final agreement is reached, the first fuel lanes would become operational in 2013.

Natural gas needs to be prepared in different ways to make it a suitable vehicle fuel. Since it holds less energy by volume than diesel, it has to be compressed or liquefied, reducing the required storage space and increasing driving range.

Even then, there still are gaps. A diesel truck that enjoys 6.5 mpg of diesel might deliver 3.8 mpg on LNG and 1.7 mpg on CNG, Burns says. To travel 100 miles, the same truck would need 15 gallons of diesel, 28 gallons of LNG or 58 gallons of CNG stored at 3,600 psi.

Driving ranges typically dictate the choice between CNG and LNG. Anyone who wants to travel 400 miles on a tank of fuel likely will have to focus on LNG, which is chilled to -160 degrees Celsius and reduced to 1/600th of its natural volume before being stored in an insulated tank. Package vans that travel shorter distances might opt for CNG’s lower energy density.

Propane

Propane, also known as liquefied petroleum gas (LPG), is fueling everything from street sweepers to school buses. Propane fleets range from police cruisers to Las Vegas taxis, and test vehicles being run by the likes of UPS, Pepsi and Frito-Lay, says Philip Squair, of the National Propane Gas Association.

“Propane is the world’s third-largest motor fuel already,” Squair says. The United States simply has been slower to adopt it. There are about 200,000 propane vehicles on American roads, but even Poland has more than that.

Unlike early conversion kits, today’s engine conversions by Roush CleanTech are much more complex. Changes to a standard Ford F-250 include a 62-gallon fuel tank in the bed, stainless-steel fuel lines, aluminum fuel rails and related hardware.

Propane is stored on the truck at between 175 and 250 psi and can match the torque of an engine running on 104-octane gasoline, says Todd Mouw, a vice president at Roush CleanTech. There are sacrifices in terms of low-end torque when compared to diesel, but larger equipment is emerging. Ford F-650 trucks will come with Roush propane systems by 2013, and the fuel already is used to power 33,000-pound BlueBird school buses.

As with natural gas, the added equipment comes at a cost, but the fuel is cheaper than diesel. Users recently lost tax credits, which reduced fuel prices by 50 cents per gallon and offset the higher price of related components.

  • bigred

    How is this gonna help anyone,,,I heard today that this gov. has plans already to sell this gas to non nafta agreement countries,,,All this means is the price is gonna go up so why even bother, it`s more deadly than anything put in vehicles so far. I came through hattiesburg Ms. last night and they were telling the people that had been hit by the tornado to not even light a candle, start a car , etc. as gas was leaking everywhere. Now what kind gov restrictions are you gonna put on the trucks that convert to this bomb they are putting in their tanks???

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