Slow and Steady

By Max Kvidera | September 09, 2009

Hauling oversize loads brings high revenue, but travel restrictions and the cost of permits, pilot vehicles and police escorts eat into the bottom line.

Owning his blade trailer gives Chris Sheehan flexibility to handle very long loads but requires a monthly payment in addition to his truck payment.

Chris Sheehan can’t imagine doing anything else. The Shelton, Wash.-based owner-operator is a “blade runner” who moves massive windmill blades used to generate electricity. Leased to Integrated Energy Wind Services, he’s hauled blades as long as 153 feet, stretching his overall length to 178 feet. “It’s the most gratifying thing I’ve done as a trucker,” he says.

Sheehan is a member of an unofficial corps of truckers who specialize in handling oversize or overdimensional freight. They transport heavy construction equipment, cranes, transformers, yachts, modular housing and other big bodies. These owner-operators face restrictions that govern where they can operate, when they can haul and how fast they can travel. After obtaining applicable permits, sometimes they have to wait for days until a state trooper is available to accompany their loads. While the process is often frustrating, the compensation is well above average.

Like most trucking segments, however, oversize trucking isn’t what it was before the recession hit. Loads are harder to find, pay is less and many owner-operators have left the field.

For example, Bruce Bryant, an owner-operator leased to Landstar and Overdrive’s 2008 Trucker of the Year, says instead of transporting construction equipment to job sites as in past years, he’s hauled several pieces of repo’d construction gear to auctions this year. Will Duncombe, an owner-operator from Katy, Texas, leased to Anderson Trucking Service, says 60 percent of his trips this year have been transporting general freight, something he falls back on when he can’t find oversize loads. Sheehan says he’s sat idle for days in recent months, and he knows oversize haulers who haven’t worked since October.

But for those who have held on, the rewards usually outweigh the headaches, which start with permits. Every state requires them. The permit specifies the load, its weight, dimensions and when and where it can be transported.

Permit fees, which are paid by the customer, vary widely. The single-use permit to haul wind blades ranges from $10 in some states to more than $500 in others. In these days of budget shortfalls, some states have doubled or tripled their fees.

A bigger problem, according to Wes Mollno, president of WCS Permits, is the slowdown in state services caused by budgetary problems. “We were informed in July that California’s offices are closed on Fridays,” he says. “Michigan is closing on Fridays as well. When you close offices on a business day, you’re basically telling trucks they can’t move… It forces them to run illegally or sit and park their trucks.”

The job of securing permits varies from load to load and is handled by companies that specialize in permits, the transport company or, in some instances, by the owner-operator. Sheehan orders his own to ensure accuracy and to get his desired route.

Bryant orders permits early “because if you wait until, say, Thursday afternoon, you probably won’t get them until Monday,” he says. Since most states prohibit pulling oversize loads on Sunday, “you could have run Friday and Saturday if you ordered early,” he notes.

He always adds a few inches to the dimensions specified for the load to compensate for inexact measurements. “They tell us to measure before you order your permits,” Bryant says.

In some cases, someone else’s inaccurate measurements can get the hauler in trouble. Once a customer of Bryant’s estimated the weight of an excavator at 70,000 pounds. When Bryant pulled up to a scale and found he was overweight, he had to return the load after a 120-mile roundtrip. “I didn’t get paid a dime,” he recalls. strives to maintain an open forum for reader opinions. Click here to read our comment policy.